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Decarbonization in manufacturing for business competitiveness

Talking today about decarbonization for manufacturing means talking about a huge challenge, but also about a strategic opportunity.

The industrial sector concentrates a very significant part of total emissions, and with new national and European regulations, adaptation is no longer optional, it is a requirement to remain competitive.

Regulatory pressure is only one side of the coin. The other is the competitive advantage gained by companies that understand decarbonization not as a cost, but as an investment.

More and more organizations are measuring their ESG impact, and those that do not will face reduced access to contracts, financing, and markets.

The key lies in having reliable data and being able to collect, structure, and use it for different purposes, from reports such as EINF or CSRD, to climate targets like SBTi or international certifications such as ISOs. Without this foundation, it is impossible to move from intention to results.

In the following sections we will see how the manufacturing sector can approach this process in a practical way, which strategies are proving most effective, and which are the critical factors that mark the difference between a decarbonization project that advances and one that remains only on paper.

Let’s Talk About Decarbonization in the Manufacturing Sector

What is decarbonization for manufacturing?

When we talk about decarbonization in the manufacturing sector, we refer to a process that seeks to progressively reduce carbon emissions generated by industrial activity.

It is not a passing trend, but a structural transformation that directly affects operational efficiency and the way we understand competitiveness.

In essence, decarbonization consists of accurately measuring the impact of each production phase and establishing a plan to reduce it.

This involves analyzing everything from energy consumption to the management of raw materials and interaction with suppliers and clients.

Without clear data and a robust management system, this path becomes an exercise of intentions that resolves nothing.

The role of regulation in decarbonization

Regulatory pressure is setting the pace of this change. Initiatives such as EINF, CSRD, the European Taxonomy, or SBTi require companies to collect, report, and validate information about their emissions and ESG data.

This represents a qualitative leap: it is no longer about communicating commitments, but about demonstrating verifiable results.

This regulatory framework is not a simple administrative formality.

It has become a criterion for access to contracts, tenders, and financing, which means that decarbonization is no longer an internal matter but a key element of business strategy.

Competitiveness and Strategic Advantage

Decarbonization is, above all, a lever of competitiveness.

More and more clients and investors are making decisions based on the capacity of companies to measure and manage their ESG impact.

Those who fail to do so will be left behind, losing access to business opportunities and financing sources that already incorporate sustainability criteria as a requirement.

For the manufacturing sector, this scenario represents both a challenge and a great opportunity.

Due to its weight in emissions and the diversity of processes it covers, any improvement translates into energy efficiency, cost reduction, and a stronger positioning against competitors.

A lever for sector growth

Beyond complying with regulation, decarbonization in manufacturing opens the door to a transformation that directly drives profitability and sustained growth.

We are talking about a process that integrates technological innovation, resource optimization, and new ways of managing the value chain.

In short, decarbonization is not an option.

It is the path we must follow to remain relevant in a market where measuring, managing, and communicating ESG impact has become an indispensable requirement.

The important question is no longer if we will do it, but how we will implement it effectively.

Spanish Regulation and Emission Scopes in Manufacturing

Industrial decarbonization in Spain is strongly conditioned by Royal Decree 214/2025 on Carbon Footprint, which establishes the obligation to calculate, register, and reduce greenhouse gas emissions.

Since 2023, companies with more than 250 employees are required to report, which has generated a large disparity in levels of preparation.

While some have developed comprehensive strategies, others continue working with fragmented systems that make compliance difficult.

According to MITECO data, the manufacturing sector represents around 35% of industrial emissions in the country.

This weight explains why regulatory and European pressure (CSRD, Taxonomy, SBTi, CSDDD) is particularly concentrated in manufacturing, becoming a central axis of business transformation.

Emission Scopes in Manufacturing

In the manufacturing industry, the typical emission structure follows a fairly defined pattern:

  • Scope 1 (direct emissions): represent between 60% and 70% of the total. They are mainly generated by fuel combustion in industrial processes.

  • Scope 2 (indirect emissions from electricity): account for 20% to 30%, with differences depending on the energy intensity of each subsector.

  • Scope 3 (emissions in the value chain): currently measured at 10% to 15%, although the real potential is much greater and will depend on the degree of integration with suppliers and customers.

This distribution forces companies to prioritize different strategies depending on their profile. For some, the key will be in electrifying industrial processes; for others, in the optimization of electricity consumption or in working more closely with their value chain.

In short, the regulatory framework and the reality of emission scopes place Spanish manufacturing in front of a major challenge.

Complying with regulation is no longer enough, we need solid ESG measurement, management, and reporting systems that allow us to move forward with confidence and turn decarbonization into a real competitive advantage.

Sector Benchmarks

Decarbonization in manufacturing does not start from a uniform point.

Each subsector presents a different carbon intensity, which conditions both priorities and the investments required.

Aggregated data show very clear differences:

  • High-intensity sectors: above 40 tCO2e per million euros of revenue. Here we find construction materials, basic metallurgy, or basic chemicals, with figures above 66 tCO2e/€M.

  • Medium-intensity sectors: between 20 and 40 tCO2e/€M, such as paper and cardboard, food and beverages, or textiles and clothing, with values around 44 to 57 tCO2e/€M.

  • Lower-intensity sectors: below 30 tCO2e/€M, such as furniture and wood, with figures close to 26 tCO2e/€M.

These benchmarks are not just statistical data, they allow us to set realistic reduction targets, compare our situation with the market, and prioritize projects according to expected impact and return.

Strategies with Measurable Impact

To move from diagnosis to results, we need strategies with proven impact that combine operational efficiency and return on investment. Among the most relevant we find:

  • Electrification of thermal processes: by replacing fossil fuels with electricity, companies achieve 35% to 45% reductions in Scope 1 emissions, with payback periods of 18 to 24 months.

  • Energy optimization with IoT and advanced analytics: improvements in overall efficiency with 15% to 25% reductions in energy consumption, with returns between 12 and 18 months.

  • Circular economy applied to the value chain: waste recovery and use of recycled raw materials, with 20% to 30% impact on Scope 3 emissions, although with longer implementation horizons.

  • Renewable energy on-site or under PPA contracts: with typical returns of 12 to 24 months, they allow a significant reduction in dependence on grid electricity.

  • Centralized digital management: the greatest differentiator lies in centralizing ESG data and treating it as a strategic asset. Companies that integrate management platforms achieve better tracking, fewer errors, and greater ability to demonstrate results to clients, investors, and regulators.

In conclusion, sector benchmarks show us the starting point, and measurable strategies are the path forward.

The important thing is that decarbonization stops being a discourse and becomes a quantifiable process, with clear data that feeds both internal management and compliance with international regulations and standards.

Implementation Roadmap and Key Success Factors

Decarbonization in manufacturing is not achieved overnight.

It requires a structured plan, with well-defined phases that allow progress from the first actions to a complete transformation of processes.

Implementation Roadmap

Initial phase (0–6 months)

In this stage we focus on the essentials: preparing a complete emissions inventory, conducting an energy audit, and deploying basic measurement and reporting systems.

It is also the right moment to train internal teams and to apply immediate efficiency improvements that do not require major investments.

Optimization phase (6–18 months)

Here we enter into intelligent energy management. Advanced monitoring systems are installed, renewable energy is incorporated through in-house facilities or PPA contracts, and critical processes are improved to reduce consumption.

The digitalization of the supply chain also begins, broadening the vision of impact beyond the plant itself.

Transformation phase (18–36 months)

At this point we talk about deep changes: electrification of thermal processes, integration of circular economy strategies, and investment in R&D for new materials and production methodologies.

It is also the moment to pursue international certifications that consolidate progress and strengthen company credibility.

Key Success Factors

Sectoral analyses identify three factors that make the difference between companies that barely comply and those that turn decarbonization into a real competitive advantage:

  • Organizational integration: the best results come from companies that align sustainability with operations, finance, and strategy. Decarbonization cannot be an isolated project, it must be part of the core of the company.

  • Centralization of ESG data: information dispersion is one of the main obstacles. Companies that implement integrated sustainability management platforms reduce errors, increase efficiency, and achieve better tracking of objectives.

  • Management as a project portfolio: instead of isolated initiatives, the best results come when decarbonization is treated as a balanced portfolio, prioritizing by impact and return, and sequencing each action strategically.

In short, it is not only about complying with regulations, but about organizing a phased plan that leverages each stage to generate tangible results.

And the most relevant point is to understand that this process, when well managed, not only reduces emissions, it also strengthens competitiveness and profitability in the manufacturing sector.

Additionally, companies are increasingly guided by sustainable finance frameworks, which align investment flows with environmental and social goals, reinforcing the importance of integrating decarbonization into corporate strategy.

5 Key Benefits of Decarbonization for Manufacturing

Decarbonization in manufacturing is not an abstract concept, it is a real movement that is transforming the way we operate.

By measuring and managing our impact rigorously, we obtain benefits that go far beyond regulatory compliance.

1. Frictionless regulatory compliance

The first benefit is clear: complying with legal requirements.

Regulations such as CSRD, the European Taxonomy, SBTi, or EINF demand solid and verifiable information.

If we do not collect and structure data properly, we risk penalties or being left out of key tenders.

Having control gives us security and avoids improvisation.

2. Reduction of operating costs

By optimizing consumption and processes, decarbonization generates direct efficiency in costs.

Every action aimed at reducing emissions helps us detect leaks, improve performance, and make better use of resources.

We are not talking about an additional expense, but about an investment that impacts company profitability.

3. Access to financing and new markets

More and more investors and clients demand clear and reliable ESG information.

A company that can demonstrate with data its environmental, social, and governance performance not only complies, but gains positions in the competition for contracts and financing.

It is about opening doors that would otherwise remain closed.

4. Improvement of business resilience

Decarbonization also allows us to anticipate regulatory changes, fluctuations in energy prices, or demands in the supply chain.

By measuring and managing our impact, we increase adaptability and reduce vulnerabilities in an increasingly uncertain economic environment.

5. Strategic positioning in the market

The last benefit may be the most important: decarbonization becomes a strategic lever of differentiation.

By clearly and structurally communicating our ESG data, we project confidence, credibility, and vision of the future.

This is not about empty discourse, but about demonstrating with facts that we are prepared to compete in any scenario.

In short, decarbonizing manufacturing is not an end in itself, but a means to build more competitive, efficient, and sustainable companies over time.

And the interesting part is that today we have solutions that simplify this path, preventing it from becoming a costly or unmanageable process.

3 Main Challenges in Decarbonization for Manufacturing

Decarbonization in manufacturing is not a simple path.

Although the benefits are clear, we face a series of challenges that require organization, strategic vision, and adequate tools to overcome.

1. Complexity in data collection

The first challenge is the fragmentation of information. ESG data is often dispersed across different areas: production, logistics, finance, human resources, or suppliers.

Gathering it consistently and reliably is time-consuming and generates errors if there is no centralized system.

The difficulty is not only in collecting, but also in structuring and standardizing the information so that it can serve in diverse cases such as EINF, CSRD, SBTi, Taxonomy, or ISOs.

2. Integration into business strategy

Another challenge is to turn decarbonization into a strategic lever, not just a matter of compliance.

Many companies make the mistake of treating it as an isolated project, when in reality it must be connected with decision-making at management level, with investment planning, and with the way we define our value proposition in the market.

Without that integration, efforts become diluted and real opportunities for growth are lost.

3. Initial costs and return on investment

The third obstacle is the perception that decarbonization only implies additional costs.

Adapting processes, replacing technologies, or investing in new methodologies requires economic effort, but the true challenge is demonstrating the return.

When we measure accurately, we can identify energy savings, access to financing, and competitive advantages that far outweigh the initial investment.

The problem arises when the information is unclear and it becomes difficult to present these results to management or investors.

Overcoming these three challenges is what makes the difference between merely complying out of obligation or taking advantage of decarbonization as a tool for business transformation.

And this is where we need solutions that simplify the process and allow us to focus on what is important, managing and communicating ESG data in a reliable, agile, and strategic way.

Our Vision as Experts in Industrial Decarbonization

Industrial decarbonization is not a one-off project, it is a process that transforms the way we manage operations and make decisions.

From our experience, we understand that the true value does not lie in simply ticking a regulatory checklist, but in integrating decarbonization into the strategic core of the company.

The real impact of integrating decarbonization into business strategy

When decarbonization becomes part of strategy, it ceases to be a cost and becomes a lever for growth and differentiation.

It enables access to new market opportunities, facilitates financing, and, above all, builds credibility with clients and investors.

By measuring and rigorously managing ESG impact, we gain a competitive advantage that cannot be replicated with empty promises.

Key recommendations for manufacturing companies

Our recommendation is clear: treat decarbonization as a cross-cutting process.

It should not be left solely in the hands of one department, it must form part of the organizational culture.

Additionally, companies need precise data, recognized methodologies, and a long-term vision that combines profitability with resilience.

5 First Steps to Implement a Decarbonization Strategy in Manufacturing

1. Identify the main sources of emissions

The starting point is always the same: knowing where emissions come from.

This involves mapping processes, energy consumption, and supplier relationships to understand the full scope of impact.

2. Select a clear and recognized methodology

The next step is to choose a framework that provides reliability.

Using methodologies aligned with international standards guarantees consistency and credibility in results.

3. Centralize ESG data in a digital tool

This is where most companies fail. Without a centralized system, management becomes chaotic and unreliable.

A platform is needed to collect all ESG information and distribute it automatically across different use cases: EINF, CSRD, SBTi, Taxonomy, or ISOs.

4. Set reduction targets aligned with business strategy

It is not enough to set generic goals.

Companies must define realistic and measurable decarbonization targets, aligned with the overall company strategy and with the expectations of stakeholders.

5. Measure, monitor, and adjust continuously

Decarbonization is dynamic.

What works today may become obsolete tomorrow.

That is why companies need a constant measurement system that allows for adjustments in decisions and demonstrates progress with clear and verifiable data.

With this approach, it is not only about compliance, but about turning decarbonization into an advanced business management tool, capable of driving competitiveness, efficiency, and growth in the manufacturing sector.

Frequently Asked Questions (FAQs)

What exactly does decarbonization for manufacturing mean?

When we talk about decarbonization in manufacturing, we mean the process of identifying, measuring, and reducing carbon emissions generated by industrial operations.

This includes direct emissions from production, indirect emissions from energy consumption, and also those derived from the supply chain.

It is not a one-time project, but a structural change that impacts how we design, produce, and manage.

Which regulations affect the manufacturing sector in Spain and Europe?

The regulatory framework is increasingly demanding.

In Spain, there is the Royal Decree on Carbon Footprint, while in Europe, the CSRD, the European Taxonomy, and SBTi commitments stand out.

All these regulations require companies to measure and report ESG data rigorously, ensuring transparency and comparability across sectors and countries.

How can a manufacturing company start measuring its emissions?

The first step is to identify the main sources of emissions: energy, transport, raw materials, or waste.

From there, recognized methodologies are applied to quantify them. Without reliable measurement, it is impossible to set reduction targets or demonstrate progress.

The key is to work with structured data that allows for consistent reports across all use cases.

What role does ESG data play in decarbonization?

ESG data is the core of any decarbonization strategy.

It not only ensures compliance with regulation, it also helps to make better business decisions, anticipate risks, and demonstrate progress to clients and investors.

By centralizing information and distributing it into reports such as EINF, CSRD, SBTi, Taxonomy, or ISOs, sustainability becomes a strategic tool, not a bureaucratic procedure.

Can a decarbonization strategy be implemented without a digital platform?

It can be attempted, but the result is usually incomplete and costly.

Managing dispersed data in spreadsheets or different departments generates errors, duplications, and lack of credibility.

The most efficient way is to rely on a digital platform that centralizes ESG information and automatically adapts it to each regulation or standard.

At this point, we make our position clear: we are not auditors or consultants, we are a solution for companies that want to simplify management, save time, and turn decarbonization into a real competitive advantage.

Take control of your ESG data today
FAQs

Your doubts answered

How Can You Calculate a Product’s Carbon Footprint?

Carbon footprint calculation analyzes all emissions generated throughout a product’s life cycle, including raw material extraction, production, transportation, usage, and disposal.

The most recognized methodologies are:

  • Life Cycle Assessment (LCA)
  • ISO 14067
  • PAS 2050

Digital tools like Dcycle simplify the process, providing accurate and actionable insights.

What Are the Most Recognized Certifications?
  • ISO 14067 – Defines carbon footprint measurement for products.
  • EPD (Environmental Product Declaration) – Environmental impact based on LCA.
  • Cradle to Cradle (C2C) – Evaluates sustainability and circularity.
  • LEED & BREEAM – Certifications for sustainable buildings.
Which Industries Have the Highest Carbon Footprint?
  • Construction – High emissions from cement and steel.
  • Textile – Intense water usage and fiber production emissions.
  • Food Industry – Large-scale agriculture and transportation impact.
  • Transportation – Fossil fuel dependency in vehicles and aviation.
How Can Companies Reduce Product Carbon Footprints?
  • Use recycled or low-emission materials.
  • Optimize production processes to cut energy use.
  • Shift to renewable energy sources.
  • Improve transportation and logistics to reduce emissions.
Is Carbon Reduction Expensive?

Some strategies require initial investment, but long-term benefits outweigh costs.

  • Energy efficiency lowers operational expenses.
  • Material reuse and recycling reduces procurement costs.
  • Sustainability certifications open new business opportunities.

Investing in carbon reduction is not just an environmental action, it’s a smart business strategy.